ELECTRONICS/ELECTRICALS

UPI SOUND BOXES

The UPI sound boxes industry, producing devices that audibly confirm digital payment transactions, increasingly adopts lean manufacturing principles to boost efficiency, quality, and cost-effectiveness. Lean manufacturing fosters a culture of continuous improvement within the UPI sound boxes industry, enabling it to adapt swiftly to technological advancements and market demands. Consequently, this leads to improved customer satisfaction and a more competitive edge in the rapidly evolving digital payments ecosystem.

ELECTRICAL MOTORS

In order to maximize productivity, quality, and sustainability, the electrical motors industry—which is essential for a wide range of applications, from home appliances to industrial machinery—is progressively using lean manufacturing techniques. Businesses in this industry ensure that every stage of the motor manufacturing process provides value while adhering to tight performance and safety standards by streamlining production processes, reducing waste, and optimizing resource usage through the adoption of lean approaches.  

STREET LIGHTS

In the street light industry, lean manufacturing principles are pivotal in enhancing efficiency, sustainability, and reliability. Every facet of the industry, from design and manufacturing to installation and maintenance, is optimized to minimize waste and maximize value. We ensure that street lights are produced and delivered precisely when needed, avoiding excess inventory and associated expenses. By using lean approach we have assisted our client in achieving following results:

  • Increased HPDC machine capacity utilization by 14%
  • Reduced changeover time by 20% by implementing SMED.
  • Increased OEE by 6.2%
  • Reduced manpower optimization by 11.11%
  • Implemented 5S and enhanced its score from 20% to 50%

LED LIGHTS

The LED lighting sector, which is essential for providing energy-efficient lighting solutions for a variety of industries, is progressively implementing lean manufacturing concepts to improve productivity, sustainability, and quality. Within the LED lighting sector, lean manufacturing promotes a culture of innovation and continual improvement, allowing businesses to quickly adapt to market needs and technology improvements. This eventually results in more affordable, dependable, and energy-efficient LED lighting options, advancing the development of sustainable lighting systems and lessening their negative effects on the environment.