Power Plant

THERMAL PLANT

A Thermal plant applying lean manufacturing principles represents the efficiency and optimization of industrial heat production. Its operations are precisely streamlined, aiming to eliminate waste and maximize value at every stage. By integrating lean principles into its operations, the boiler achieves significant cost savings, improves reliability and durability, and positions itself as a beacon of efficiency and excellence in industrial heating. We have assisted our clients in the Thermal Plant in achieving the following results through lean methods:

  • Reduced boiler fuel cost by 24.35%
  • Reduced steam production cost by 35.7%
  • Increased SFR ( Steam Fuel Ratio) by 15.3%
  • Optimized manpower in operations by 30%
  • Overall Saving of 7Cr+

RDF

RDF, or Refuse Derived Fuel, is a sustainable alternative energy source produced from non-recyclable waste materials. While not traditionally associated with manufacturing, lean principles can still play a significant role in its production process. Lean manufacturing principles in RDF production involve streamlining the waste sorting and processing procedures, optimizing resource utilization, and minimizing downtime to ensure continuous and efficient operations.