Medical

ORTHO

The ortho industry, encompassing the design and manufacture of orthopedic devices such as implants, prosthetics, and braces, increasingly leverages lean manufacturing principles to enhance efficiency, quality, and cost-effectiveness. Lean manufacturing in the ortho industry ultimately enhances product reliability and patient outcomes, positioning companies to better meet the evolving demands of the healthcare market.

HEALTHCARE

The healthcare industry, encompassing hospitals, clinics, and other medical services, increasingly adopts lean manufacturing principles to enhance patient care, operational efficiency, and resource management. Lean manufacturing fosters a culture of continuous improvement, adaptability, and accountability, enabling healthcare organizations to respond effectively to the dynamic demands of the industry and deliver superior patient experiences while controlling costs.

MEDICAL DEVICES

Lean manufacturing techniques are being used more often in the medical devices business, which produces a wide range of goods, including diagnostic equipment and surgical tools, in an effort to improve productivity, quality, and creativity. Businesses in this industry reduce waste, maximize resource utilization, and simplify production processes by implementing lean approaches.  

AYURVEDA

In order to improve operational efficiency and product quality, the Ayurvedic industry—which is focused on creating traditional herbal medicines, health items, and natural therapies—is progressively using lean manufacturing concepts. Businesses in this industry ensure that every stage of the manufacturing process adds value and complies with strict quality requirements by streamlining production processes, cutting waste, and optimizing the use of natural resources through the application of lean approaches.  

PHARMA

The pharmaceutical industry, responsible for developing and producing medications and vaccines, increasingly embraces lean manufacturing principles to enhance efficiency, quality, and regulatory compliance. By implementing lean methodologies, pharmaceutical companies streamline their production processes, reduce waste, and optimize resource use, ensuring that every step adds value and adheres to rigorous safety and efficacy standards. Using lean techniques, we helped our clients in the Pharma business achieve the following outcomes:

  • Labour utilization cost reduced by 9%
  • Detention charges reduced by 30%
  • Warehouse rental cost optimization by 1.17Cr
  • Removed rental storage on site by 100%
  • Cost of the scrap material process is increased by 15
  • Packing material cost is reduced by  50%