Furniture / fixtures
INDOOR FURNITURE
The furniture industry following the principles of lean production focuses on efficiency, quality and customer satisfaction. Lean principles regularly review their processes to find areas for improvement. In general, sustainable production in the furniture industry increases productivity, lowers costs, and improves customer satisfaction. We have assisted our furniture industry clients achieve the following by using lean approach:
- Increased overall productivity by 72%
- Optimized Manpower by 4%.
- Reduced end to end lead time by 30%
- Reduced FG dead inventory by 1.1Cr.
- Generated a capacity of 20cr+ in the topline
OUTDOOR FURNITURE
In the outdoor furniture industry, manufacturers can reduce lead times and costs by focusing on eliminating waste and optimizing workflows while maintaining high standards of finished quality and durability. Strict quality control measures ensure that every piece of outdoor furniture meets strict requirements for weather resistance, comfort and aesthetics. By applying the principles of lean production, the outdoor furniture industry achieves greater operational efficiency, sustainability and the ability to consistently offer high-quality and stylish products that enhance outdoor spaces.
LAMINATED INDUSTRY
The laminate industry produces a wide range of laminated materials used in construction, furniture, flooring, and other applications. The advantages of lean production can be seen in the fact that lean production focuses on reducing the setup times of machines and equipment. By implementing standardized storage and retrieval systems, transportation systems were developed and workstations were organized so that materials could continuously flow through the production process. We have assisted our customers in the laminate industry achieve the following using a lean approach:
- Reduced FG dead inventory by 16.7cr
- Increased overall productivity by 84.4% in the cutting section of the laminate industry
- Reduced changeover time and saved 1cr+ by implementing SMED
RECLINER INDUSTRY
Lean manufacturing techniques play a vital part in the recliner industry in streamlining production procedures and providing customers with premium, comfortable seating options. Every step of the production process of recliners, from design and fabrication to assembly and distribution, is infused with lean approaches. Manufacturers may boost productivity by getting rid of waste and simplifying processes. Lean concepts encourage adaptability and reactivity, which enables producers to swiftly adjust to shifting consumer preferences and industry trends. Our customer in the chair sector has benefited greatly from our assistance.
- Increased Scrap income by 400%
- Increased 5S score from 10% to 40%
- Reduced dead inventory by 50%
- Reduced overtime cost by 32%
- Optimised manpower in stitching section by 4%
FACADE FURNITURE
In the facade furniture industry, economic production principles play a crucial role in optimising production and providing high-quality, aesthetically pleasing solutions for the exterior of buildings. During the production process, strict quality control measures are applied to ensure that each facade furniture meets strict standards of durability, weather resistance, and appearance. By integrating lean manufacturing principles, the facade furniture industry achieves superior performance and durability, consistently delivering high-quality products that enhance the functionality and aesthetics of building exteriors.
